How to Improve Quality in Manufacturing Plants?


Engineers and manufacturers are constantly in a battle of improving the quality of products without significantly increasing costs. Cost is the driving element in nearly every engineering project, the way to cut it down is to decrease the quality of the materials and parts. However, there are some ways to bring the quality of the material and parts up while keeping costs the same.


Improving quality is a key factor for the manufacturing industry as it moves towards digital transformation in the age of Industry 4.0. Advanced technology enables you to analyze and measure your data at the highest level, determining previously untapped areas of improvement. Therefore, this empowers you to unlock higher efficiency and quality control in your manufacturing plants as you embrace lean manufacturing.


Improving quality is essential in production. A high-quality product not only delights customers and leads to higher customer satisfaction, but also quality improvements can reduce costs to make production more profitable, effective and productive. Let's find out why quality is important in production.


Importance of Quality in Manufacturing


Quality in production is a reflection of the overall process of quality control. Not only do quality products help maintain the integrity of the business, but also ensure that all products are defect-free, reducing process waste and meeting customer expectations before it leaves the manufacturing facility.


When dealing with a quality defect issue, impacts can include canceled orders, dissatisfied customers, and reputational damage, as well as the potential loss of competitive advantage. Reducing waste during the end-to-end production cycle is critical for lean manufacturing, which is why quality control is such a critical element of any efficiency strategy.


Here are some of the reasons why quality is important in production:


Reliable Products: Consumers always favor products that are reliable, and these products are produced by the factory with quality compliance processes in place. If you have high production quality across all parts of manufacturing, each part of the product is reliable as possible. This ensures the product functions for the consumer.


Increasing Efficiency: You can increase efficiency across the industry by improving production and manufacturing quality. When products have fewer defects at each step of the production process, it's easier to automate assembly lines and quickly move from one aspect of production to the next. As you improve production quality, products move easily through manufacturing systems, enabling systems to produce higher volumes of goods in less time.


Saving Time: Quality control is one of the standard steps in the manufacturing process. When production quality is low, quality control managers have to spend an important amount of time manually examining products to eliminate errors. To improve the production quality, you can have more trust in advanced manufacturing technologies and allocate your team's labor hours to other tasks.


Reducing Waste: The company saves money when material resources are conserved in the production process. By increasing production quality, it can be avoided many of the problems that cause manufacturing waste, ultimately saving money and other valuable resources.




Conclusion


In today’s highly competitive and globalized manufacturing environment, both production quality and cost are more important than ever before. Improving quality in manufacturing and meeting your efficiency and productivity goals is challenging without advanced technology. If you rely on the company of certain staff members instead of leveraging data, you need these people to be available whenever you need them, and this is not always possible.


Many operators have experienced some challenges during the COVID-19 pandemic. Leveraging data with the power of AI creates resilience in your workforce, allowing you to better manage issues such as turnover and crisis situations that require your operation to pivot quickly.


Industry 4.0 technologies have increased efficiency by controlling the actions of robots and machines and collecting the data of these actions. With our AI-based video analytics platform, especially with Khenda Assist, we are solving quality problems by analyzing human activities on the manufacturing floor. Khenda Assist helps the operator to run the process correctly and prevents possible errors at the production station, therefore it ensures the improvement of quality at the production station.


Use our AI solutions to transform your manufacturing processes with an excellent understanding of product quality and demand.


If you have any questions or would like to know how we can help your manufacturing lines with our AI-powered solutions, please contact us here or email us at info@khenda.com





References

https://revpart.com/improving-quality-management-manufacturing-companies/

https://oden.io/blog/improving-quality-in-manufacturing-while-maximizing-efficiency/






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